03 Feb 2025

Improving Product Quality with Octagonal Blender Mixing

Within the pharmaceutical, food, chemical, dye, and beverage industries, mixing powders, liquids, semi-solids, and other goods is a norm. Mixing is an essential process to create the final product. The procedure yields a homogeneous and random distribution of particles in a particular product. Many different mixers and blenders have been designed and are commonly used. Blenders of many shapes and sizes are available, including octagonal, cone, double cone, V, and bin blenders. In contrast, standard mixers include mass and planetary kinds.

The Octagonal blender has revolutionized the mixing and blending industry with its efficient and innovative solutions. This specialty machine has provided superior and efficient performance in the mixing process of many industries. 

Octagonal Blender – An overview

The octagonal mixer or blender is an industrial equipment designed specifically for mixing granules and powders. It is different from conventional mixers and blenders since its container is octagonal and probably the reason for its product name. The blender ensures the blending of granules into a homogenous powder with a gentle tumbling action.

The container is rotated gently thus creating shear, and bulk transport a din the process ensures the materials are combined well. The blending machine of fixed shell types uses paddles, blades, and moving screws in a stationery drum to achieve movement and agitation.

Octagonal Mixer Blender Design and Features

The Octagonal Mixer Blender has many features. They contribute to its quality and efficiency.

  • Octagonal-shaped container:  Ingredients are mixed in a uniform and efficient manner thanks to the unique octagonal shape of the blender.
  • Soft Mixing Action: The gentle tumbling and rotating action ensures ingredients are rotated and mixed uniformly. This action reduces the risk of the particles getting damaged, making it perfect for delicate ingredients.
  • Multiple release options: The materials in the container are easily discharged from the various exit options. The different types of exits include the slide gate, butter valve, or the conical bottom.
  • Strong construction: The blender is designed from top-quality stainless steel that offers long-lasting, corrosion and easy cleaning.

Advantages of using Octagonal Blender:

The various benefits offered by octagonal blenders make them the preferred choice in many industries. Some of them are:

  • Uniform Mixing: The blender gives uniform and well-mixed particles that do not segregate or agglomerate. Compared to the conventional blenders, the octagonal blenders give consistent blending.
  • Efficient and cost-effective: The unique design of the blender ensures better efficiency, resulting in higher productivity and cost savings.
  • Versatile Equipment: The advantage of octagonal blenders is that they allow the mixing of different granules and powders. This makes them suitable for diversified industries ranging from food processing to pharmaceuticals, and cosmetics.
  • Easy maintenance and operation: The octagonal blenders have simple operating features and allow easy cleaning and maintenance.

Applications:

Because of its versatility, the octagonal blender finds use in many diversified industries, such as

  • Pharmaceutical Industry: The octagonal blender is used for mixing and blending granules in the production of capsules, tablets, and powder medicines.
  • Food Processing Industry: The blender is useful in mixing food raw products such as flour, spices, and nutritional supplements.
  • Chemical industry: The blender proves effective at mixing chemicals, fertilizers, and pigments uniformly.

Conclusion

The Octagonal Blender is recognized in many industrial sectors because it offers efficiency, quality mixing, blending, and cost-effectiveness.

10 Sep 2020

Basic Functional Aspects of a Vibro Sifter Machine

A Vibro sifter is a machine that is used extensively in the pharmaceutical industry. Basically, it is a machine that can be used for the accurate gradation of diverse kinds of materials in industrial and laboratory settings. With the help of a Vibro sifter, you can separate different kinds of materials according to the size of their particles. Vibro sifters are also often referred to as vibrating sifters or vibratory sifters. They feature circular gyratory screens that can be used for the separating mechanism. Over the years, the Vibro sifter machines have been developed in a number of different configurations that vary according to their designs and production capability. These machines have been in use for a long time and they are most favored in the pharmaceutical as well as the food manufacturing and processing industry.

Buying a Vibro sifter involves a number of important considerations. These include the designing of the machine as well as the types of applications that it can handle. The manufacturing brand is yet another crucial factor that you must think about when you are buying these machines. Lastly, you may want to think about the production capacity that they can handle. It is important to note that these machines vary greatly in the production levels that they can master and they all come at a hefty price. This means that buying one of these machines can be a hefty investment on your part. Therefore, it is always a practical decision to plan your purchase ahead so that you can be prepared for it.

Once you are out there in the market looking for the Vibro sifter, you will find that these machines are broadly classified according to their sizes. The sieve diameter of these machines can vary from as low as 12 inches to as high as 72 inches. The sieves and screens that are used in these machines are suspended effectively with the help of a spring. The spring can help in smooth and free vibration of the whole upper section. The spring can also bring down the general levels of power consumption to a great level. The system of the spring can also avert the transference of vibrations to any other part of the machine or the floor. The machines have an electric motor that can emanate multi-plane vibratory motions which can increase based on the passage of the material through the numerous sieves.

The efficiency of the machine also depends on the weight assembly that is attached to it. The screen structures support the sieves and they help to carry out the process of parting. Since the screens are always placed in a position of tension, it is relatively easier for the pharmaceutical materials to be driven towards the vibration. There are both horizontal as well as vertical machines that you can find in the market. The process of separation of materials can be enhanced effectively when you have a high-end Vibro sifter that is built with a lot of care and precision.